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Qt500-7 GB 1348-88 Rail Shoulder

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Product Description

Basic Info.

Model NO.QT500-7 Rail Shoulder
CustomizedCustomized
CertificationISO14001, ISO9001
TypeShoulder
Transport PackageCartons, Woven-Bags or Gunny-Bags in Wooden Cases
Trademark
OriginChina
HS Code8602900000
Production Capacity20000PCS/Day

Product Description

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the rail way fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. The cast in shoulder is made by casting from iron, such as, GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Application UIC54 UIC60 115RE, 50kg, 60kg, BS80lbs, BS100lbs
Name QT500-7 QT450-10 QT400-15
Standard GB 1348-88 GB 1348-88 GB 1348-89
Chemical Composition (%) C:3.60-3.80
Mn:0.2-0.5
Si:2.50-2.90
P:≤0.08
S:≤0.025
C:3.40-3.90
Mn:≤0.5
Si:2.70-3.00
P:≤0.07
S:≤0.03
C:3.50-3.60
Mn:≤0.5
Si:3.0-3.2
P:≤0.07
S:≤0.02
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Hardness 170~230HB 160~210HB 130~180HB

Types of Rail Shoulder Produced

The Rail shoulder is semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. There are two Common types of rail shoulders available: Cast-in Shoulder and Weld-on Shoulder. One is Single Stem Iron Shoulder used in pre-stressed concrete ties and the other is Twin Stem Iron Shoulder used in Bi-Block or Twin Block concrete ties.

Cast-in Rail Shoulder

The casting shoulders as the embedded part of the rail way fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. Made by casting from iron standards such as GB/T 1348-1988, NF EN 1563, ISO1038, DIN 1693, JIS G5502, KS D 4302, GOST 7293 or BS EN 1563.

Material Tensile Strength(Mpa) Yield Strength(Mpa) Elongation(%)
QT400-15(GGG40)40025015
QT450-10(GGG45)45031010
QT500-7 (GGG50)5003207

Weld-on Rail Shoulder

The weld-on shoulder is used at the typical position of rail where the rail shoulder is weld on flat steel plate rather than the standard tie plate. The production method is hot forging, fabricated according to AREA standard. The material can be low or medium carbon steel.

Rail cast iron shoulders can be welded onto longer length steel sleeper sections or bearers for fabrication of switch and crossing layouts where vertical rail geometry is employed. This flexibility makes it highly cost-effective for layout designs.

Frequently Asked Questions

Q1: What are the primary functions of a rail shoulder? The rail shoulder is used to fix elastic rail clips to the base plate or concrete ties, ensuring the stability of the railway track system.
Q2: What is the difference between cast-in and weld-on shoulders? Cast-in shoulders are embedded directly into concrete sleepers during manufacturing, while weld-on shoulders are welded onto steel plates or sections for specific layouts like switches and crossings.
Q3: What materials are commonly used for rail shoulders? Common materials include ductile iron grades like QT500-7, QT450-10, and QT400-15, which provide excellent tensile strength and durability.
Q4: Are your rail shoulders customizable? Yes, rail shoulders can be customized based on specific drawings, material requirements, and international standards such as UIC54 or UIC60.
Q5: What is the daily production capacity for rail shoulders? The production capacity is approximately 20,000 pieces per day, ensuring timely delivery for large-scale railway projects.
Q6: What certifications do your products hold? The products are manufactured under ISO9001 and ISO14001 quality and environmental management systems.

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